Diamond Wire Saw and Machine

Specifications Type Outer-Ø (mm) Grain size (µm) DW.080-L 0,08 - 0,085 10 - 12 DW.150-L 0,13 - 0,15 15 - 20 DW.200-L 0,18 - 0,20 20 - 30 DW.250-L 0,23 - 0,26 30 - 40

Diamond wire cutting (DWC) is the process of using wire of various diameters and lengths, impregnated with diamond dust of various sizes to cut through materials. Because of the hardness of diamonds, this cutting technique can cut through almost any material that is softer than the diamond abrasive.

Advancements in new high speed diamond wire cutting machines have made this process suitable for wood machining. A diamond wire saw cuts a smooth surface. The stainless steel wire is crimped with synthetic diamonds which produces a pure cut (similar to a waterjet).

The saw can be used for precision cutting of semiconductors, ferrites, metals, glasses, minerals as well as many other hard or brittle solids.

As shown in the formula below, cutting time can be found by ℓm (workpiece length) ÷ ℓ(cutting length per minute). Example: When cutting length per min is 20mm and workpiece length is 100mm; 100÷20=5. Cutting time is 5 minutes.

Diamond Wire Saw Import Data under HS Code 82089090 with Price.

between 24 and 30 m/s The cutting action of a diamond wire consists in pulling a properly pre-tensioned wire saw across the stone block at a linear speed of between 24 and 30 m/s, and simultaneously lowering it at a down-feed rate tailored to meet the optimum combination of productivity and wire life.

The rope used on an industrial diamond wire saw machine is a made from a loop of high tensile steel connected by a mechanical joiner. On the outside of the rope are carrier rings, on which diamonds are either sintered or retained by an electroplated layer.

The wire itself also suffers damage, so the EDM machine must constantly feed new wire. Depending on the metal being cut, another disadvantage of wire EDM cutting is that an oxide layer can form on the cut surface. This may require secondary cleaning, which adds to cost.

Diamond Wire Rope Import Data under HS Code 82071900 with Price.

How does a diamond wire saw work? Wire saws are most comparable in principle to that of a reciprocating saw or bandsaw. The Diamond wire is placed around a material that needs to be cut, or threaded through a bore hole, and is then run at speed to utilise abrasion to effectively cut through slab or reinforced steel.

Wire saw systems rely on a series of guided pulleys to draw a continuous loop of diamond impregnated wire through otherwise impenetrable material. This technology creates any desired shape or directional cut with ease.

The Diamond wire is placed around a material that needs to be cut, or threaded through a bore hole, and is then run at speed to utilise abrasion to effectively cut through slab or reinforced steel. This method can produce a lot of heat and needs cooling so it can be used.

Steelcut diamond wire is ideal for cutting metal and heavy-reinforced concrete in a range of industrial and civil applications. The wire allows to make cuts in reinforced concrete sections, ensuring a clean and vibration-free operation so protecting the surrounding structures.

Diamond wire cutting (DWC) is the process of using wire of various diameters and lengths, impregnated with diamond dust of various sizes to cut through materials. Because of the hardness of diamonds, this cutting technique can cut through almost any material that is softer than the diamond abrasive.

The diamond wire cutting tool travels at a relatively slow rate of speed, which is continuously adjustable up to 2.5 meters per second. This low rate of speed helps ensures a gentle cutting action as well as makes the "blade" safe to the touch while the cut is in process.

Diamond wires are cutting tools for rocks (marble, granite etc.), concrete and substitutes of saws in general (1-5). They are composed of an AISI 316 stainless steel cable over which are assembled diamond sintered pearls with 10 to 12 mm in diameter spaced 25 mm between each one.

A wire of 0.1 to 0.3mm in diameter is typically used. The metal to be machined is melted and cut by the discharge, but the wire is partially consumed at the same time, as a discharge trace is formed. (The trace is created when the wire surface melts and splatters.)

Wire saws can be used to cut through concrete walls, floors, slabs, and other thick materials. They are often used in demolition projects or to make openings for doors, windows, or vents. Wire saws can also be used to cut pipes, rebar, and other metal objects embedded in concrete.

The diamond wire saw type is a table saw in horizontal design so that the smallest cut-offs can be observed with the naked eye or also by means of an attached microscope. The maximum workpiece cutting area is 90 x 90 mm and the recommended diamond wire thickness is 0.08 to 0.35 mm.

Steelcut diamond wire is ideal for cutting metal and heavy-reinforced concrete in a range of industrial and civil applications. The wire allows to make cuts in reinforced concrete sections, ensuring a clean and vibration-free operation so protecting the surrounding structures.

The larger the cross-section of a wire, the less its resistance. Also, the larger the cross-section, the greater the amount of current (amperage) the wire can safely carry before overheating. A wire with a smaller gauge (larger diameter) can carry more power than one with a larger gauge.

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